Robot welding workstations represent a paradigm shift in welding technology, offering unmatched precision, productivity, and versatility in manufacturing operations. As industries continue to embrace automation to stay competitive in today's dynamic market, robot welding workstations emerge as indispensable tools for achieving higher efficiency, quality, and safety standards.
Equipment performance introduction
Equipment floorage:3000mm(W)x13000mm(L)
Effective welding area:1200mm(w)x11000mm(l)x600mm(h)
Visual Sensors: With a 3D line scanner that has a 1.5-m scanning area (Coarse positioning), 3D geometric vision (Precise positioning)
Welding station: Dual workstation for welding on the left and right sides of the track. A/B workstation waits for material welding conversion, reducing auxiliary time.
Welding Mode:① photography-driven reverse modeling, drawing-free & model-free
② BIM model driving welding
Applicable workpiece: Portal steel frame, H-beam & Web stiffener, crane beam, steel platform, steel beam on roof, box column ( The Partial Joint Penetration,PJP & The Complete Joint Penetration ,CJP), beam/column end plate CJP
Welding plate thickness:5mm~50mm
Welding range: flat position welding, vertical position welding(automatic wrap the corners), multi-layer & multi-pass weld, PJP
Welding conditions:80%Ar+20%CO2; 1.2mm Solid wire
Scanning time: Coarse positioning scanning time of 10 seconds, precise positioning scanning time of 1.5 seconds per node.
Welding prep time: Using the example of a 9-meter crane beam with 11 stiffeners, it takes about 4 minutes to prepare and lift a single workpiece, and about 7 minutes (including scanning time) to prepare and lift two workpieces.
Box column welding: Drawing-free & Model-free, Large scale scanner will automaticly plan welding path and parameters (The Complete Joint Penetration , CJP) .
Technology 1: Line scan 3D camera: Femostar
Technology 2: 3D area scan camera Femocam G3
Technology 3: Intelligent welding system Fesinweld V3.0
Physical display pictures:
At CIMC Intermodal Equilink Co., Ltd.("CIMC Equilink"), we're committed to providing cutting-edge automation solutions that empower manufacturers to thrive in the age of Industry 4.0. Explore our range of robot welding workstations and unlock the full potential of automated welding in your production processes.
Write an email to us to consult about your special project, we will assist you to realize your dream product to reality
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